Folks, this cannot be good for accuracy. I doubt it would ever be a safety issue given the .45 ACP's low operating pressures- but hey, this was a NEW gun. This should have been caught by Springfield's QC inspectors.
I notified SFA of the barrel problem on 02/01/05, and shipped it to them on 02/02. I simply asked that Springfield ship me a one-piece stainless barrel, sans the problems, that miked a full 0.580 at the muzzle. Megan Klavon at SFA handled the service matter, and I must say she was a pleasure to work with. When I received the new barrel on 02/16, my first impression was that it was a superb piece of manufacturing. Finish was first-rate and execution was perfect, inside and out. It was also a dead-perfect, drop-in fit; the only thing (aside from the finish) notably different, was that the replacement was a tad longer, and protruded from the bushing slightly. When I asked Megan which model this particular barrel was typically furnished with, her reply was "We use that barrel in our Trophy Matches and TRP's."
While the gun was without a barrel, I raided a local purveyor of GI-surplus parts and located hammer & sear pins that fit snugly in this frame. Luckily it was the OEM pins that were undersized, instead of the other way around. I also replaced the sorry-looking OEM disconnector with a GI part that fit better, and these three little changes removed all the creep from the trigger. And speaking of triggers, I am a big fan of the original "A1" GI trigger with the short, checkered face- so I installed one of those while I was at it. The gun really fit my hand now, and was starting to feel like an old friend.
You can probably understand that I was itching to get an answer to the sixty-four dollar question- would it really shoot better now?
Yes it did. Even with the 0.005 oversize stock bushing, it was grouping three 230 HydraShoks in an inch and a half. The 200 LSWC load, mentioned above, ran just over two inches for five; not bad for a bulk load put-up in mongrel, range pick-up brass… and particularly from a service-grade pistol.
I ran out of Universal Clays, and have been fiddling with HS-6 in several calibers, including the .45 ACP. This particular load was 8.1 grains under the Sierra 230 JHC. Range was about 43 yards, rested on the side of a handy tree -