Improve the OEM Sights on Your Rossi/Puma Model 92

For at least a couple of decades, the issue sights on 16” Rossi 92’s consisted of an odd semi-buckhorn rear and a large brass bead front sight. With the gun’s 12 ½” sight radius, that bead looks like a brass hubcap. At 0.650” high, it’s also just waiting to get hooked on something. The rear sight’s ‘horns’ interfere with your peripheral vision of the target. In short, they hinder precise shooting.

Rossi’s rear sight dovetails have changed some over the years, ranging between 0.385 and 0.400 inch; and those are just the ones I’ve encountered. Rossi’s dovetails also seem to be substantially deeper than the typical US dovetail, which complicates matters more.

It’s possible to use the 0.385 rear sight in the 0.400 dovetail, by installing a strip of steel shim to a close fit in the bottom of the larger dovetail. I’d read of this procedure and had my reservations; but it facilitated a tight, secure fit on the Puma 45 Colt mentioned later in this article. I had an old set of carbon steel feeler gauges and a strip cut from the 0.010″ worked perfectly. It even took cold blue and now, you’d need a magnifying glass to tell it’s in there.

Marbles has reportedly offered sights just for the Rossi dovetail, but I find they often do not ‘bottom out’ as they should. I put a Marbles No 95 rear on my 45 Puma, waaay back, but it’s not an ideal sight. Its only elevation adjustment is that little sliding insert and its always shown some light under the dovetail- and I don’t like that. Steves Gunz also offers rear sights for the Rossi dovetail, at about twice the price of similar sights from Brownells. Most aftermarket Rossi 92 rear sights use an elevator that straddles the rear blade. I like the easy-quick elevation adjustment of a conventional elevator, especially with a punkin’ roller like the 45 Colt. I usually file the bottom step on for 100 yards, the second one for 200 and the third for 300.

I’ve always liked the flat-top sights on pre-64, ‘94 Winchesters. Coupled with a fine bead, I shoot them better than any other iron sight. I’ve used flat-top, barrel-mounted rear sights since I was about five and despite the passing years, they still work for me. There’s another factor at work here and it just might apply to you. At my core I am a pistol shooter and my brain is geared for a flattop sight picture. Fortunately my vision is still good enough that I can hit well to about two hundred yards without corrective lenses. With them, 300 yards is well within range for various lever actions equipped with this type of sights. Yes, I have a great optometrist.

These factors led me to modify the Rossi’s OEM rear sight, with three goals in mind-

1. Simulate the Winchester sight picture
2. Lower the sighting plane substantially
3. Field unobtrusive sights, with no sharp edges.

The initial effort was on a 16” Rossi Model 92 in .357 Magnum. Armed with a belt sander, files and a Dremel tool, I was a force to be reckoned with. I lowered the rear sight enough that it was necessary to cut a new notch with a cutoff wheel.  I finished it with a little dehorning and a baptism in cold blue,

I had  a spare Marbles 450W with the 1/16” white bead, which fits Rossi’s front dovetail better than most. It’s also infinitely sturdier (and 0.200 shorter) than the factory offering.

These sights were essentially ‘on’ where I centered them and using the 140 XTP 357 load, anything you put the bead on at 100 meters grew a 35 caliber hole through it. Low-effort, rested 3 shot groups hovered at two inches, a half inch better than I was doing with the OEM sights.

The .357 sight modification worked so well, old 16” Puma in 45 Colt got the same treatment.

On this rifle, the front-to-rear sight height worked perfectly after I flat-topped the rear sight; and I did not have to alter the factory notch. The end result looks like this.

Again, I won the lottery on eyeball sight alignment. On the lowest notch, the first shot of my basic 45 Colt load landed in the tiny center ring of a 25 yard pistol target, at that distance. Using the second notch at 100 yards, I planted three more in the black all around it. I jacked the sight up another notch and from 200 yards, fired one round at an 11×17 steel plate, placed halfway up my logpile backstop. The bullet caught the bottom-center of it and sent it somersaulting to the ground. Think I said “Hot Damn!!” out loud.

So don’t be afraid to go hammer & tongs on your Rossi’s OEM sights. I’m two for two in the ‘substantial improvement’ department- and I didn’t have to Send Money to Anybody.

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10 Comments

  1. Duane

    November 15, 2017

    Very nice. I have an R92 blued 20 barrel, in 454 Casull, which can also run 45 Colt rounds. I reloaded some nice 240 XTP Mags to a velocity of 1920 fps for close hunting whitetails in the woods. Sighted in at 50 yards, and 100 yards at the range. Took my time sitting at the bench. Got the bead right in the bottom notch. Ready to go, I took that out and set up a ground blind atop a small hill with cliff face that overlooked a small valley in the hardwoods, next to the swamp where the deer head to in the morning so they can sleep off their midnight acorn snacks. Finally on the fourth day of nothing but red squirrels, a doe came along, 60 yards away. It was an exciting moment, as I fired down at her and missed 5 times! It was only after I calmed down that I realized that I was centering the front bead in the buckhorn and fired right over her. Might have to file mine down as well…

    • Sarge author

      November 15, 2017

      That’s exactly why I use flat-top rear sights on them, Don. And thanks for your input.

  2. David wolsey

    January 14, 2019

    Can i buy one of these in the U/Kdav

    • Sarge author

      January 14, 2019

      I have no idea if you can legally purchase a lever action rifle in the UK, Mr. Wolsey.

  3. Mike

    July 16, 2019

    Just came across this thread – Yes, you can legally own centre-firelever action rifles on a Firearm Certificate in the UK. (I have had two over the last few years) Same applies to ammunition – mine are 38S/357 Magnum but other calibres such as 44 are also allowed.

  4. Scott Tschirhart

    January 17, 2021

    Good tips. I am about to take the dremmel tool to mine as well.

    • Sarge author

      January 17, 2021

      I could never shoot Buckhorns really well, particularly for snap shooting. The simplicity of a level-top sight picture works even better as my eyes age.

      Good to see you posting here Scott, you are always welcome.

  5. Jim Scogin

    October 11, 2021

    Sarge,
    I have a Rossi Model 92 SRC in .38/.357. However, the front sight is not a dovetail sight! It is basically a short blade held inside the top of the front barrel band with a pin. My carbine is shooting just about everything I feed it 3-4” low at 20-25 yards. Any suggestions on how, or what I can purchase, to raise the front blade height? I have bottomed out the rear flat top notch sight.

  6. Jim Scogin

    October 11, 2021

    Sorry! My fingers were faster than my brain! Everything I feed my M92SRC shoots 3-4” HIGH at 20-25 yds! Rear flat top is bottomed out.

    • Sarge author

      October 11, 2021

      Hi Jim,

      The first step is to measure the distance between the visible face (from the shooter’s perspective) of the front and rear sights. This is generally around 16 1/2″ but measure to be certain.

      Next, find a sight correction calculator like this one at https://www.dillonprecision.com/sight-correction-calculator.html

      IF your sight radius is 16 1/2″ and your carbine is 4″ high at 25 yards, you’ll need an estimated 0.073″ taller front post to correct that.

      If your existing front sight is pinned into the front barrel band, I’d remove it and fabricate a taller replacement. If the front sight is actually part of the barrel band, you’ll have to remove the band and build the front sight by welding etc. I usually sweat-solder a piece of brass on top,

      Sokdered on brass front sight

      reshape it and then file it to shape. Then finish by carefully filing the top of that sight, to adjust the point of impact, while shooting from a stable rest. This is also how I adjust POI on my fixed sight revolvers, like this old Uberti 44 Magnum. One advantage to this method is that the brass-topped post is very visible, even at dusk.

      Brass top front sight

      …and you can get the precise POI you want. Six rounds of Winchester 240 Soft Point at 100 yards-

      WW 240 SP at 100 yards

      I hope this is of some help and good luck with getting that R92 ironed out.

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